Modal interaction

Overview

When two resonances are close together they may interact. This can distort the amplitude field of the primary resonance and/or may cause the power supply to jump to the secondary (parasitic) resonance.

Example

The following shows an example of modal interactions for a 20 kHz cylindrical prismatic horn (\( c_{tw} \) = 5100 m/sec; Poisson's ratio = 0.33). The horn's diamter was adjusted beetween 38 mm and 41 mm in order to affect the amount of modal interaction. The horn's length was adjusted slightly (between 126.54 mm and 126.62 mm) to maintain the axial resonance at 20 kHz. As expected, the modal interaction is greatest when the frequency separation is smallest. (Also see Amplitude asymmetry.)

Graph - Resonant axial and nonaxial resonances for a 40 mm diameter 20 kHz ultrasonic horn
Figure 1. Frequencies for a 20 kHz \( \phi \)40 mm horn
Graph - Amplitude asymmetries due to modal interaction for a 40 mm diameter 20 kHz ultrasonic horn
Figure 2. Face amplitude asymmetries for a 20 kHz \( \phi \)40 mm horn

 

The following table shows some data from the above graphs. When the nonaxial (bending) mode is close to the axial resonance (low frequency separation), small changes in the horn's diameter cause large changes in the amplitude asymmetry. In particular, the face motion of the axial resonance starts to assume characteristics of the bending resonance. When the frequency separation is sufficiently large, the axial mode performs as if the bending mode were not present.

Table notes —

  1. All displacements (as represented by the image colors) are in the axial direction.
  2. All displacements are displayed at the same scale.

 

Diameter (mm) Frequency
separation (Hz)
Axial mode Nonaxial mode
38.00 -265
0.001 amplitude asymmetry due to modal interaction for a 38.00 mm diameter 20 kHz ultrasonic horn

20005 Hz
Asymmetry = 0.001

19740 Hz bending resonance for a 38.00 mm diameter ultrasonic horn
19740 Hz
39.00 -27
0.06 amplitude asymmetry due to modal interaction for a 39.00 mm diameter 20 kHz ultrasonic horn

20000 Hz
Asymmetry = 0.06

19973 Hz bending resonance for a 39.00 mm diameter ultrasonic horn
19973 Hz
39.02 -18
0.34 amplitude asymmetry due to modal interaction for a 39.02 mm diameter 20 kHz ultrasonic horn

19998 Hz
Asymmetry = 0.34

19982 Hz bending resonance for a 39.02 mm diameter ultrasonic horn
19982 Hz
39.05 -12
0.50 amplitude asymmetry due to modal interaction for a 39.05 mm diameter 20 kHz ultrasonic horn

20000 Hz
Asymmetry = 0.50

19988 Hz bending resonance for a 39.05 mm diameter ultrasonic horn
19988 Hz
39.10 6
0.96 amplitude asymmetry due to modal interaction for a 39.10 mm diameter 20 kHz ultrasonic horn

20000 Hz
Asymmetry = 0.96

20006 Hz bending resonance for a 39.10 mm diameter ultrasonic horn
20006 Hz
39.20 27
0.18 amplitude asymmetry due to modal interaction for a 39.20 mm diameter 20 kHz ultrasonic horn

20000 Hz
Asymmetry = 0.18

20027 Hz bending resonance for a 39.20 mm diameter ultrasonic horn
20027 Hz
39.30 42
0.06 amplitude asymmetry due to modal interaction for a 39.30 mm diameter 20 kHz ultrasonic horn

20001 Hz
Asymmetry = 0.06

20043 Hz bending resonance for a 39.30 mm diameter ultrasonic horn
20043 Hz
41.00 424
0.008 amplitude asymmetry due to modal interaction for a 41.00 mm diameter 20 kHz ultrasonic horn

19996 Hz
Asymmetry = 0.008

20420 Hz bending resonance for a 41.00 mm diameter ultrasonic horn
20420 Hz

Suggested frequency separation

In an optimization of a 20 kHz 4.5" x 6" (114 mm x 152 mm) titanium block horn, O'Shea [1] (p. 260) specified a target frequency separation of at least 1200 Hz between the axial and nonaxial resonances. The reason for this target wasn't specified. If the reason was to avoid frequency jump then it should be noted that power supply controls have become much more sophisticated since this 1991 presentation so a narrower frequency range may be possible. In fact, horns having frequency separations of 500 Hz at 20 kHz have been successful.

Liesegang[1A], p.10 specified a frequency separation of 1000 Hz at 20 kHz.